PULCOM V10A / V10S
In-process
Post-process
Digital gauge
LVDT gauge
RoHS compliant
Control unit for in-process and post-process measurements

PULCOM V10A / V10S

Features

Intelligent Judgment Control

SPC control (post-process) and display and output of ellipticity, chattering judgment, and processing status (in-process) are available, enabling control with a high added value. 

Multipoint Measurement

Hardware that allows connection of a maximum of 4 measuring heads and software that allows judgment of a maximum of 32 items provide the optimum configuration for simultaneous parallel processing and multi-item judgment. 
(Additionally, mounting the PULCOM V11 and V11D expansion units enables connection of a maximum of 32 measuring heads.)

Significantly Enhanced Usability

A 6.5-inch bright TFT color LCD with a touch panel has been adopted for the display unit. Simply touch the screen of the setting that you wish to set or change when making adjustments or performing other operations. This significantly enhances the usability.

Many More Display Functions

The real-time graphic display for in-process judgment enables the processing status to be grasped at a glance, simplifying discovery of problems. (A signal can be optionally output in the event of a problem.) The processing status can be replicated when a defective workpiece is discovered in post-processing, simplifying analysis of the cause of the defect. For post-process judgment, the display can be tailored to the functions used, e.g., display of the list of all judgment items and display of statistically processed data. 

Meter Display

The processing status can be displayed on the meter of the LCD for in-process measurement, providing a realistic view of the processing conditions.

More Standard Functions

The unit has a variety of functions as standard, including auto-mastering, operational expression input, smoothing, and extended range display/high resolution.

Data List Display

Display of a workpiece diagram, judgment items, judgment values, and judgment results in a list facilitates judgment of the current status.

Supports 4 Languages

The display can be switched to Japanese, English, Chinese or Korean, so it can be used easily overseas. *However, the measurement item names are displayed only in Japanese and English.

Size Shift Function for Multi-Product Lines (Option)

Combing this unit with an extended range measuring head enables judgment of workpieces of multiple types, multiple axes, etc. without changing the setup. A maximum of 1280 size shifts can be registered.  
The processing status can be displayed in real time.

In-Line Roundness (Option)

Roundness can be measured during or after processing. The measurement results are displayed in polar coordinates and output as a “pass” or “fail” judgment. In addition, the provision of an FFT analysis function facilitates judgment of chattering and an equal-diameter strain circle, too.

Fieldbus Support

CC-Link, PROFIBUS, and DeviceNet (option) are supported. 
The unit can communicate with upper devices like NC and PLC via one serial cable. Also, since the measurement data can be output, support is also available for IoT. Due to this, the unit is released from the multiple wiring of the conventional I/O, and so the effort expended on design, assembly, maintenance, etc. can be reduced.

Detachable Front Panel (V10S)

The front panel is detachable, so it is possible to embed the unit easily in the user device’s operation panel. Install the main unit inside the control panel of the user's device.

Expanded screen configuration

External view

V10A external view
This diagram is the external view of the standard specification. The connectors and other parts may differ from this diagram depending on the specification.
V10S external view

Specifications

✓: Available         -: Not available

Basic specifications
Product name PULCOM V10A
Representative model E-PV 15xxxx
Applications In-process/Post-process
Display method 6.5-inch TFT VGA color LCD (16 colors)
Display items Measurement results/List of items/Various settings (Meter display is possible during the in-process.)
Measurement value display range Switching between ±50 μm, ±100 μm, ±250 μm, ±500 μm, ±1000 μm, ±2500 μm, and ±5000 μm
Resolution Select from 0.01 μm, 0.05 μm, 0.1 μm, 0.5 μm, and 1 μm
Display unit Select from μm, mm, and inch. (Basically, these are only supported for overseas markets.)
Human interface Resistive touch panel
Sampling speed 1 msec or less
Data update time 8 msec
Display isolation/Panel type model  ✓(PALCOM V10S)
IP code IP54 equivalent (front panel only)
Ambient usage temperature/Humidity 0 to 50℃/10 to 90% R.H. (no condensation)
Vibration resistance/Shock resistance JIS C1003 compliant
CE mark Individual support
Exterior dimensions (W) x (D) x (H)/Weight 287×327.6×159 mm/7.0 kg
Power source/Power consumption AC85 to 250 V/70 VA
Accessories Fuse/Power cable
External I/F
I/O
Ethernet
RS-232C ✓(option)
Analog input ✓(Special support)
HLS ✓(V11/V11D connection options)
Fieldbus ✓(Option/CC-Link), DeviceNet, PROFIBUS
External memory
CF
USB
Main functions/Options
No. of connected detectors 4 (Expansion available with V11/V11D)
No. of measuring items Max.32
Judgment output Max 20 E.g. 20 judgment outputs: Simultaneous processing 1
5 judgment outputs for each: Simultaneous processing 4

Options

Options
Product code Product name Model Remarks
0301003 LVDT board LVDT gauge 4CH connection available
0930316 PHA board Γ-DII/PHA series 4CH connection available
4206628 2CH counter board AE50503-G500/H500 For Σ-D/Γ-D
4206629 4CH counter board AE50502-G500/H500 For Σ-D/Γ-D
0301006 Size shift board (4CH hardware only) LVDT gauge size shift board
(One of the size shift functions, 0301007, 0930112, or 0930109, is required.)
0301007 Size shift function up to 6D (software only) LVDT gauge diameter difference support: up to 6D (diameter)
0930112 Size shift function 7D-20D (software only) LVDT gauge diameter difference support: up to 20D (diameter)
0930109 Size shift function 21D or more (software only) LVDT gauge diameter difference support: from 20D (diameter) to 40D
4300473 Scale gauge software Workpiece switching 40 Scale gauge (Σ-D/Γ-D/Γ-DII/PHA)
diameter difference support: up to 40D (diameter)
4300474 Scale gage software Workpiece switching 128 Scale gauge (Σ-D/Γ-D/Γ-DII/PHA)
diameter difference support: up to 128D (diameter)
0930148 Power cable 6 m V10A power cable
0930155 Power cable custom length (for 1 m) Price per m for length specified
0930157 PULCOM V11 E-PV11 LVDT gauge 4CH connection available
0930158 V11 size shift board LVDT gauge
(One of the size shift functions, 0301007, 0930112, or 0930109, is required.)
0930169 V11 CE Marking support CE Specification
0930294 PULCOM V11D E-PV11D Γ-DII/PHA series 4CH connection available
0930105 HLS high-speed communication board Board for communication with V11 and V11D with a V11 0.5 m connection cable
0930152 24-V 6 m power cable Common to V11 and V11D
0930159 24-V power cable custom length (for 1 m) Common to V11 and V11D Price per m for length specified
0930154 V11 termination cable V11, V11D and PULCOM V9 unit (CC/PB/DN)
Essential for connection terminals
0930161 V11 connection power cable 0.5 m Common to V11, V11D
0930162 V11 connection power cable 1 m Common to V11, V11D
0930164 V11 connection power cable 3 m Common to V11, V11D
0341217 V11 connection power cable 6 m Common to V11, V11D
0930163 V11 connection power cable custom length (for 1 m) V11, V11D common Price per m for length specified
0341219 V11 connection cable 0.5 m Common to V11, V11D
0930165 V11 connection cable 1 m Common to V11, V11D
0930166 V11 connection cable 3 m Common to V11, V11D
0930167 V11 connection cable 6 m Common to V11, V11D
0930168 V11 connection power cable custom length (for 1 m) V11, V11D common Price per m for length specified
0930290 V11 24 V power supply unit 30 W Common to V11, V11D
0930291 V11 24 V power supply unit 60 W Common to V11, V11D
0930292 V11 24 V power supply unit 120 W Common to V11, V11D
0936005 GE-10V externally mounted unit type 1CH GE series connection options
0936006 GE-10V externally mounted unit type 2CH GE series connection options
0936007 GE-10V built-in board type 1CH GE series connection options
0936008 GE-10V built-in board type 2CH GE series connection options
0936155 GE-10V AE sensor board built-in type GC (gap crash) GE series connection options
0936156 GE-10V externally mounted type controller GC (gap crash) GE series connection options
0936651 AB-10V externally mounted unit type AB-10V connection options
0936560 AB-10V built-in board type AB-10V connection options
0930103 BCD/BINARY (open drain) output functiona Including I/O 2 board (open drain) and I/O 2 cable of 6 m
0930104 Analog data output function  
0930106 RS-232C output function Judgment results/Measurement values/Statistical data serial output
0999095 RS-232C cable (9P-9P) 5m
0937500 DataLink X PC application software (RS-232C output function is required separately)
0930110 Auto-calibration Calibration feature through external input
0930114 Measuring items (5 items or more per item)  
0930115 Memory (internal synchronization, automatic synchronization) For in-processing: MAX, MIN, P-P and others
0930116 Memory (external synchronization) For in-processing: MAX, MIN, P-P and others
0930111 P100 (internal synchronization, automatic synchronization) For a fixed period after the occurrence of synchronization, the measurement value is stored in integral memory.
0930113 P100 (external synchronization) A fixed time from the occurrence of synchronization, the measurement value is stored in integral memory
0930123 Memory (for post-process) Controlled by the I/O measurement start signal, MAX, MIN, P-P
0930124 External auto zeroing function Gauge zeroing via the external signal
0930121 Roundness measuring function (polar coordinate display, FFT analysis) Roundness display and the judgment of the vibration amount and each frequency component amount
0930122 Statistical processing (no judgment output) Statistical display only
0930125 Statistical processing (with output) With statistical result output
0930126 Workpiece switching (tolerance switching) Switching the judgment point value
0930127 Workpiece diagram drawing Workpiece diagram surface display
0930128 Average calculation Measurement of the average value of the post-processed workpieces within a fixed time
Options
Product code Product name Model Remarks
0930129 Repeat counter for tool correction For post-process: the finished dimension is monitored and a signal is output to the in-process control section, etc.
(paired with 0930133)
0930131 RUN signal If not within the signal cut range during in-process measurement, the RUN signal output is turned ON.
0930132 In-process processing status display (dimension problem output) Graph display of the status during in-process processing and the detection of a diameter problem caused by black skin residue and grit
0930135 Infinity function The measurement value is scaled out so that unnecessary output does not appear at any time other than during judgment.
0930133 External grade For in-process: correction of the finished dimensions based on signal input from outside
(paired with 0930129)
0930134 Signal point shift/External zero shift For in-process: The post inspection device’s judgment results are input, and the zero point is corrected.
0930136 Zero shift For in-process: The drift of the finished dimensions is monitored, and the zero point is corrected.
0930140 Temperature compensation A function for correcting the measurement value using the input temperature figure.
(The temperature sensor is required separately.)
0937915 Temperature sensor (for coolant, mounted external diameter φ 10)  
0937925 Temperature sensor (for the workpiece surface temperature, mounted external diameter φ 11)  
0937930 Temperature sensor (for the workpiece surface temperature, mounted external diameter φ 10)  
0345589 CF card Saving the set value/Writing the set value/Saving the statistical data, etc.
0346012 V10A touch panel protection sheet (5 sheets per box)  
0930141 Tilt type amp mounting stand  
0930061 Printer (Japan specification) RP-D10-JP  
0930062 Printer (USA specification) RP-D10-US  
0930076 Printer (Europe specification) RP-D10-EU  
0930054 TP-B10CH (unrecorded RP-D10 10 volumes)  
0930189 V10S 10 m front I/F cable  
0301010 I/O 1 board (open drain)  
0341202 6 m I/O cable  
0930142 I/O 1 cable custom length (for 1 m) Price per m of length specified
0301015 I/O 2 board (open drain)  
0341200 6 m I/O 2 cable  
0341201 I/O 2 cable custom length (for 1 m) Price per m of length specified
0301016 I/O 3 board (open drain)  
0301018 I/O 3 board (input only)  
0930144 6 m I/O 3 cable  
0930147 I/O 3 cable custom length (for 1 m) Price per m of length specified
0930145 Condition file creation fee  
0930146 Changed specification creation fee  
0930309 V10 CUnet board With 0.5 m PULCOM V9 unit (CC/PB/DN) connecting CUnet cable
0930311 6 m CUnet cable For PULCOM V9 unit (CC/PB/DN) connection
0937006 PULCOM V9 CC (CC-Link connection unit) E-PV9U30 CUnet board/cable are required separately
0937007 PULCOM V9 PB (PROFIBUS connection unit) E-PV9U31 CUnet board/cable are required separately
0937009 PULCOM V9 DN (DeviceNet connection unit) E-PV9U33 CUnet board/cable are required separately
0937060 PULCOM V9 unit (CC/PB/DN) common power cable  
0937061 1 m CC-Link dedicated cable  
0937062 CC-Link dedicated cable custom length (for 1 m) Price per m of length specified
0937076 1 m DeviceNet cable  
0937077 DeviceNet cable custom length (for 1 m) Price per m of length specified
0937080 1 m PROFIBUS cable  
0937081 PROFIBUS cable custom length (for 1 m) Price per m of length specified
0930313 Data transfer function Fieldbus data transfer function